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How to Format a Large Hard Drive With FAT or FAT32

Well, as some of you will know, FAT/FAT32 can actually handle up to 16 TB hard drives and up to 2 TB are supported in most operating systems. Microsoft has set a 32 GB partition size limit for the FAT/FAT32 file system to promote NTFS, which is generally more efficient when working with large partitions.
In truth, this limitation only exists in recent versions of Windows. Moreover, Windows does recognize large hard drives formatted with FAT/FAT32. Finally, you can circumvent the 32 GB limit.
In this article, I will show you how to format a large hard drive with FAT/FAT32 or create a 32+ GB partition with that file system.

The Manual Way

You don’t need a tool to circumvent the 32 GB partition limit, you can manually format your drivewith FAT or FAT32 and it’s fairly easy. This method worked fine in Windows 7, but might not work in Windows 10. If you’re on Windows 10, try FAT32 Format below.How to Format a USB Drive & Why You Would Need To How to Format a USB Drive & Why You Would Need ToFormatting a USB drive is no different than formatting any other drive. But how often have you actually formatted a drive and did you ever wonder what the various options mean?READ MORE
Rather than using the standard Windows formatting tool, you switch to the command line. In Windows 10, right-click the Start button to launch the power user menu and select Command Prompt. Then enter the following command at the prompt:
format /FS:FAT32 X:
Replace the letter X with the drive letter for the external device you wish to format and hit Enter.
That’s it! The formatting may take a long time, as it did for the 15.2 GB drive I used when we first published this article, but it works; in Windows XP through 10.

The Tools

If you don’t want to mess with the command line, you can use tools that apply the same principle but provide a nice graphical user interface (GUI) for your convenience.A Beginner's Guide To The Windows Command Line A Beginner's Guide To The Windows Command LineThe command line lets you communicate directly with your computer and instruct it to perform various tasks.READ MORE

FAT32 Format

FAT32 Format is a basic portable GUI tool that doesn’t require installation. It just does one task, and it does it very efficiently: format drives with FAT32.
FAT32 Format works with Windows XP through 10 and supports up to 2 TB partition size. You can choose the allocation unit size and give the partition a new volume label. Unfortunately, it can not create new partitions.

Fat32Formatter

Windows 7 users can also try Fat32Formatter. It’s a self-executable tool with a decent GUI that allows you to format large hard drives with FAT32. Balloon tips guide the user through its functions. No other documentation is available. Unfortunately, we couldn’t get this tool to work reliably in Windows 10.
format hard drive
This tool is almost too simplistic. While you can delete a partition and create new ones, you cannot choose the allocation unit size.
If you want to manage your partitions, i.e. create new ones or change their size, I recommend that you use dedicated software. First, create a partition that you want to format with FAT32. Then, in case your partition manager can’t do it, use one of the tools above to carry out the FAT32 formatting.How to Set Up a Second Hard Drive in Windows: Partitioning How to Set Up a Second Hard Drive in Windows: PartitioningYou can split your drive into different sections with drive partitions. We'll show you how to resize, delete, and create partitions using a default Windows tool called Disk Management.READ MORE
For a third party alternative to Windows’ Disk Management partition manager, try GPartedThe Ultimate In Partitioning Software, or EaseUS Partition Master (which can also format large drives with FAT/FAT32).

SwissKnife Premium

SwissKnife Premium is a simple partition manager that lets you do more than just format your hard drive with different file systems. You can also use it to delete, create, and resize partitions and it works faster than Windows.
format hard drive
This app worked fine when we first published this article in 2011 (for Windows XP), but we could not get it to run on Windows 10. SwissKnife Premium should support Windows 10, but you might be better off with one of the other tools.
Moreover, we could not confirm whether this version truly freeware. The previous version was only free for Windows 95 through XP, while you had to pay for the premium version.

FAT Formatting

FAT and FAT32 are great file formats because they are cross-platform file systems. If you’re moving drives between multiple operating systems, you’ll want a widely supported format. Depending on the platforms you’re using, however, you should also consider exFAT because it’s supported by Windows, Linux, and newer versions of macOS.FAT32 vs. exFAT: What's the Difference and Which One Is Better? FAT32 vs. exFAT: What's the Difference and Which One Is Better?A file system is the tool that lets an operating system read data on any hard drive. Many systems use FAT32, but is that the right one, and is there a better option?READ MORE
What is your favorite file system? Did you switch from NTFS to FAT32 before and what were the reasons?

Reference : http://www.makeuseof.com/tag/format-large-hard-drive-fat-fat32/

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